Hello Chaps....new owner

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Stickfinger
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Re: Hello Chaps....new owner

Post by Stickfinger » Sun May 09, 2021 5:53 pm

Re-seating the swirl chambers is part of skimming these heads....so that will be done to give the correct protrusion and correct the angle.

Stickfinger
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Joined: Fri Nov 27, 2020 8:26 pm

Re: Hello Chaps....new owner

Post by Stickfinger » Mon May 10, 2021 2:38 pm

And........I now have 4 very stuck copper injector copper seals.

Very stuck, screwdriver and hammer not working..........any ideas ?

citroenxm
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Location: North Wales - FAR far far away!!! :-p

Re: Hello Chaps....new owner

Post by citroenxm » Mon May 10, 2021 2:42 pm

I must say I've never changed idi injector seals.. Never had issues with them like some do with modern Di injectors.. But it's up to you.
Projects:(eventually if theres any bodywork left)
93 L Xm 2.1t D auto project
93 L xm V6 12v Sei Manual

Others
In use.. 1995 M reg S2 2.1td auto exclusive

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White Exec
Citroen God!
Posts: 6642
Joined: Fri Mar 11, 2011 7:38 pm
Orga / RP numbers: RP7165
1996 2.5TD saloon, Exclusive, Polar White
1992 BX19D Millesime, Sable Phenicien
Location: ex-Ealing, Cheshire, W.Sussex & Surrey. Now living in Sayalonga (Malaga, Spain)

Re: Hello Chaps....new owner

Post by White Exec » Mon May 10, 2021 3:55 pm

Good soaking with PlusGas? Maybe some freezer applied as well?
Chris
1996 XM 2.5TD Exclusive RP7165 Polar White
1992 BX19D Millesime RP5800 Sable
1989 BX19RD Delage Red Deceased; 1998 ZX 1.9D Avantage auto Triton Green Company car 1998..2001; 2001 Xantia 1.8i auto Wicked Red Company car 2001..2003

Stickfinger
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Joined: Fri Nov 27, 2020 8:26 pm

Re: Hello Chaps....new owner

Post by Stickfinger » Tue May 11, 2021 8:15 am

Tried soaking, tried cold, tried hammer/screwdriver.....they are very stuck. A job for the machine shop then, as I will only end up damaging the seat.

Stickfinger
Citrobics expert
Posts: 666
Joined: Fri Nov 27, 2020 8:26 pm

Re: Hello Chaps....new owner

Post by Stickfinger » Tue May 11, 2021 1:13 pm

Decided not to be a defeatist :)

After lots of faffing about being gentle I decided hitting stuff hard can be a good thing :) So I set about bashing the cr## out of the washers.

This is what I had, not the copper has flowed into/under the lower threaded area, compression, heat & time.
1.jpg
I took a thin but blunt metal screwdriver and cut 90deg to the washer, rapid tapping rather than hammering "pushed" the copper out of the way.
2.jpg
I made two cuts at 90deg the width of the screwdrivers blade apart.
3.jpg
A third "cut" I made at the back, this goes in a lot easier, so again lots of gentle taps with a big hammer
4.jpg
This moves the chunk
5.jpg
Pushed out completely
6.jpg
A few taps at the edge now allows the washer to bend releasing it
7.jpg
Out.
8.jpg
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Stickfinger
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Joined: Fri Nov 27, 2020 8:26 pm

Re: Hello Chaps....new owner

Post by Stickfinger » Tue May 11, 2021 1:30 pm

What "faffing about being gentle" gets you
20210511_131451.jpg
Conclusion = HIT IT HARDER
(I will say this until it is broken)
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citroenxm
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Joined: Wed Apr 15, 2009 9:11 am
Location: North Wales - FAR far far away!!! :-p

Re: Hello Chaps....new owner

Post by citroenxm » Tue May 11, 2021 2:00 pm

Yes sometimes they need a bit of rough n tough..

Well done
Projects:(eventually if theres any bodywork left)
93 L Xm 2.1t D auto project
93 L xm V6 12v Sei Manual

Others
In use.. 1995 M reg S2 2.1td auto exclusive

Stickfinger
Citrobics expert
Posts: 666
Joined: Fri Nov 27, 2020 8:26 pm

Re: Hello Chaps....new owner

Post by Stickfinger » Tue May 11, 2021 2:55 pm

Help me ID these seals, washers etc.....I am assuming the seals are crank shaft and camshaft ? Not even a clue what the washers No2 & No3 are


20210511_151514.jpg
20210511_151419.jpg
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citroenxm
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Posts: 9987
Joined: Wed Apr 15, 2009 9:11 am
Location: North Wales - FAR far far away!!! :-p

Re: Hello Chaps....new owner

Post by citroenxm » Tue May 11, 2021 3:44 pm

2 n 3 are what go into the injector nozzle port.. Fire proof seals I think. Not sure why there's two sets..
Projects:(eventually if theres any bodywork left)
93 L Xm 2.1t D auto project
93 L xm V6 12v Sei Manual

Others
In use.. 1995 M reg S2 2.1td auto exclusive

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