Wanted 2.1 timing belt tensioner allen bolt

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jonathan_dyane
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Location: Liverpool

Wanted 2.1 timing belt tensioner allen bolt

Post by jonathan_dyane » Sun Sep 14, 2014 3:24 pm

I've just had a rather frustrating hours trying to replace my leaking water pump. As those who have been in there before will know, in order to release the tensioner one has to loosen the nut in the centre of the tensioner wheel and an allen bolt which lives in an inaccessable recess in the upper engine mount casting. Unfortunately the last person to replace the timing belt had overtightened this bolt and partly rounded it in the process so predictably when I tried to loosen it all I did was complete the rounding process.

The only way I can think of repairing this is to limp the car up to my parents in Durham and use fathers welder to weld a nut onto the rounded allen bolt after having removed the engine mounting casting. Although access is poor I think there is a reasonable chance of sucess.

Obviously the allen bolt thing will be further destroyed in the process so I hope someone may have a spare?

Bloody frustrating day, I was really hoping to get the XM back on the road today as the Saab's prodigious thirst is financially crippling using it everyday! I might have to start using one of my MZ's for work! My first thought was of getting rid of the XM, particularly as some bastard ran into it while parked the other week creasing two of the doors badly. It deserves another chance though, particularly as I've already gone to the trouble of saving it once, plus I've bought a new water pump and timing belt now!
Jonathan.
2004 Saab 9-5 Aero Estate
1979 Citroen GS 1220 Club Estate
1999 Yamaha FZS 600 Fazer
1991 Kawasaki GT-550
1986 MZ ETZ 250

citroenxm
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Re: Wanted 2.1 timing belt tensioner allen bolt

Post by citroenxm » Sun Sep 14, 2014 3:30 pm

Id have a look on service citroen later and see but I get the feeling its just a standard allen bolt of selected size is it 5mm head and probably available from any where..

I can check after..
Projects:(eventually if theres any bodywork left)
93 L Xm 2.1t D auto project
93 L xm V6 12v Sei Manual

Others
In use.. 1995 M reg S2 2.1td auto exclusive

jonathan_dyane
Has changed a sphere or two
Posts: 492
Joined: Sun Apr 19, 2009 9:11 pm
Location: Liverpool

Re: Wanted 2.1 timing belt tensioner allen bolt

Post by jonathan_dyane » Sun Sep 14, 2014 3:34 pm

If you could check that would be wonderful. You remember right, it is a 5mm allen head, I guess I just need to know the length.
Jonathan.
2004 Saab 9-5 Aero Estate
1979 Citroen GS 1220 Club Estate
1999 Yamaha FZS 600 Fazer
1991 Kawasaki GT-550
1986 MZ ETZ 250

citroenxm
Global Moderator
Posts: 9987
Joined: Wed Apr 15, 2009 9:11 am
Location: North Wales - FAR far far away!!! :-p

Re: Wanted 2.1 timing belt tensioner allen bolt

Post by citroenxm » Sun Sep 14, 2014 5:18 pm

Hi Johnathan...

Doe this help an ID the part?

Which one?

Image
Projects:(eventually if theres any bodywork left)
93 L Xm 2.1t D auto project
93 L xm V6 12v Sei Manual

Others
In use.. 1995 M reg S2 2.1td auto exclusive

citroenxm
Global Moderator
Posts: 9987
Joined: Wed Apr 15, 2009 9:11 am
Location: North Wales - FAR far far away!!! :-p

Re: Wanted 2.1 timing belt tensioner allen bolt

Post by citroenxm » Sun Sep 14, 2014 5:19 pm

Well thats shite!

See if I can enlarge it...


My weakness I cant bloody do it..

It says its a Socket Cheesehead Screw... 6x100-55 is the dimenions on it.
Projects:(eventually if theres any bodywork left)
93 L Xm 2.1t D auto project
93 L xm V6 12v Sei Manual

Others
In use.. 1995 M reg S2 2.1td auto exclusive

xmexclusive
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Re: Wanted 2.1 timing belt tensioner allen bolt

Post by xmexclusive » Sun Sep 14, 2014 7:35 pm

I think that makes it a 6mm threaded bolt 100 mm long excluding the cheese head.
The 55mm will be either the length of plain shank or the length of shank threaded.
Likely to come with either Allen or Torx insert in the head.

John

jonathan_dyane
Has changed a sphere or two
Posts: 492
Joined: Sun Apr 19, 2009 9:11 pm
Location: Liverpool

Re: Wanted 2.1 timing belt tensioner allen bolt

Post by jonathan_dyane » Mon Sep 15, 2014 5:08 pm

Thanks to both, that's enormously helpful.
Jonathan.
2004 Saab 9-5 Aero Estate
1979 Citroen GS 1220 Club Estate
1999 Yamaha FZS 600 Fazer
1991 Kawasaki GT-550
1986 MZ ETZ 250

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